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I3LASWELD

I3LASWELD - REAL-TIME QUALITY ASSURANCE SYSTEM FOR LASER WELDING PROCESSES

Inline Imaging Infrared I3LASWELD – Real-time Inline Infrared Imaging quality assurance system for laser welding processes

INLINE IMAGING INFRARED I3LASWELD

IMAGING INFRARED SYSTEM FOR REAL-TIME LASER WELDING PROCESS QUALITY ASSURANCE

Defects:

  • False friends
  • Lack of penetration / lack of fusion
  • Cracks, pores
  • Underfilling

Main characteristics:

  • Easy adapt to standard laser welding heads using C-mount optical interface
  • 100% monitoring of welding processes
  • Real-time defect detection during the welding process
  • On-axis process observation using high-speed infrared imaging sensor (1 kHz)

TECHNICAL SPECIFICATIONS

OPTICAL SENSOR Uncooled infrared high-speed TACHYON 16k CAMERA
INFRARED BAND OF
DETECTION
MWIR (1 – 5 microns)
IMAGE RESOLUTION 64 x 64 (pixel size: 50 um x 50 um)
FRAME RATE 1000 images per second
COMMUNICATION Gigabit Ethernet
POWER Power-Over-Ethernet (8 W)
ENCLOSURE Ruggedized IP67-rated
OPTICAL INTERFACE CS-mount
SENSOR DIMENSIONS (MM) 66 x 62 x 62 (no optics)
PROCESSING UNIT Industrial PC, Intel Dual Core i5 @ 2 GHz, 4 GB RAM
DEFECTS Holes, pores, lack of penetration, lack of fusion, flase friends, underfilling