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HOPPER – the online quality optimizer for scrap reduction

Hopper is the Process Parameter Recommender that continuously recommends injection molding parameters to reduce scrap by up to 20 % – learning from live data and adapting to changing conditions.

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Description

Why Hopper – Continuous Parameter Optimization to Reduce Scrap?

Hopper was developed to address a fundamental challenge in modern manufacturing: inefficiency caused by changing raw material properties and a shortage of skilled workers. Our solution supports Plant Managers, COOs and Injection Molding Engineers who struggle with high scrap rates, long ramp-up times, and inconsistent productivity across shifts. Instead of relying on manual “trial & error,” Hopper provides situational recommendations for specific parameter adjustments for machine and temperature control units – based on a virtually learned ideal process and respecting validating windows. This ensures consistent quality, reduces scrap, shortens ramp-up times, and boosts overall efficiency—especially with complex molds. Your tangible benefits: more good parts per hour, faster setup, and sustainable production efficiency. Hopper enables scalable process knowledge and empowers teams to operate at expert level—regardless of shift or experience.

Hopper app giving situational recommendation